We dont often have time to boil more than once a week. Assuming your sap is gravity feed to the pump, is there any suggested distance above the pump for the container of sap to be for this to work? If you dont, drop me a line and let me know! I just ordered for myself and cant wait to try RO. Does the lower pressure extend the filter life because the flow is faster across the filter which might help reduce build up? The sap will be filtered again later, after it's boiled. Thank you, Gordie, for letting me know all of this!! Great questions. Haha. I got a 0 to 10% refractometer that resolves considerably better than my old 0 to 32 job. Keep them from extreme heat and freezing and they will be safely stored until next season. 7. If you are prone to fits of unrestrained enthusiasm, such as I am, you may want to add capacity by adding additional RO membranes in series. It Hi, So I basically clicked all the links you provided and bought all the stuff, and ordered the part numbers from Lowes.. We live in nowhere-ville, so traveling to Lowes is quite a trek. Psalm 34:8. ), I was wondering if can you drink the permeate. WebTotal 9584 products from sugar free substitute for maple syrup Manufactures & Suppliers There just arent enough hours in the day or trees in the woods to do it all. Reverse osmosis is a process that can speed up syrup production by removing a significant amount of water from the sap before you put it in your evaporator. ) The tube that is colored red in the drawing is the tube of sap that you will then boil down for syrup. Likewise, as much as we love sitting outside by the evaporator with friends, there comes a point where 18 hours of boiling each weekend can feel cumbersome; getting to syrup faster is not a bad thing. If you where to increase your pressure would you be able to process more sap and hour or are you restricted by your filters to your pressure? Guessing that was the major design consideration. Cook zucchinis, garlic cloves and rosemary for 4 mins until beginning to colour. Me? It does have an ID of 3/8, but it should have an OD of 3/8. Cover and let stand overnight. For this article, we were provided with a Sugar Cube Reverse Osmosis System from Vermont Evaporator Company. Since it saves us hundreds of dollars every year in fuel costs as we boil our sap, I totally wanna tell yall exactly how to build your own. Im curious as to whether or not you run the concentrate thru multiple times? Maple syrup production involves the collection of sap from maple trees, followed by a relatively simple processing operation to increase the sugar concentration of the substance. The inlet and outlet on the aquatec pump connections supplied by manufacture are 1/4 and the 3/8 tubing doesnt fit into the opening. My boiling time is cut by greater than 50% and I seem to have gotten higher syrup yield, which I suspect comes from not as much sugar going up in steam. I just found your post this a.m. after writing Michelle this weekend with the same issues. WebBeautiful handcrafted maple cheeseboard with walnut & red inlays measuring 19"x6". Thats what we boil down to make syrup. Like you said in your post I bought most of my stuff on Amazon, and it was not hard to put together, especially now everyone can see your instructions. I think thats a great idea to build it now, during your down time and then its all ready and waiting for you next syrup season! . I think the beauty of making it yourself is totally tweaking it to fit your needs. I am building an RO fashioned after one of my neighbors here in WI. I am sure that this will only be first of many questions. formId: '608a538fe8b3a8e1e4d62a1d', Mind you, there are no sugar maples out there, but there are plenty of Bigleaf Maples. Maybe Im blind. Anybody else with similar experiences? I am going to give it a go. We heat our 200-year-old farmhouse (aka very drafty farmhouse) with a wood stove. Im so glad we could help, Larry. We collected over 3000 gals of sap this year in 5 weeks. RO Maple systems enhance the syrup We run it at 60-70 psi, which we regulate with the needle valve. Yes!! It was capable of running raw sap from 2% up to 14% by running it thru multiple times. Dont use rusty or corroded spouts, buckets, or other maple utensils. Our maple season can be very short and using your RO cuts boiling time down considerably. This way I dont have to add another tank. Every Then see what the system does under various operating conditions. lol. Im doing a pretty small operation, but getting just large enough that my fire cant keep up, so wondering if I can cut a few corners and come up with something for closer to $200. Our family lives on 14 wooded acres, and we cut and store a lot of wood. Skillet did 3.84 kwh / gallon of water removed. Maple syrup producers use an evaporator to boil the sap into syrup, and doing so can take quite a long time (read more about how to boil here). We have 110 taps and process roughly 5 gallons of sap through the RO every 45 minutes.). I read somewhere that there are special chemicals for that. Have you done any upgrades to your present listed system at all? I just finished building my RO, and it looks just like yours, because i followed yours except I only put 3- 150 membranes in my system for now. Hope that helps. This is really interesting! By morning I would have 30 40 gallons of sap to boil down. We dont want that syrup to end up costing us more than if we bought it from another sugaring operation. WebConsisting of one sediment filter and two reverse osmosis filters, the Sugar Cube RO Replacement Filter Kit contains everything you need for the annual maintenance of your prototype Sugar Cube RO. Larry. The smallest ones you can purchase are definitely a costly investment that would take a backyard sugarmaker anywhere from 4-10 years or more to recoop. After running your sap through your RO (you can run it through twice if you want) you want to IMMEDIATELY process it. Thank you. Its being hailed at the Book of Knowledge of all Things Maple., But maybe you stumbled here wondering what an ro system is, Ill explain, An RO system is exactly like a water filtering system. Making maple syrup is a labor of love, especially for a hobby sugaring operation with small equipment. I think your pricing is not correct. So I asked Bill to walk me through exactly what he did to make this sweet contraption. Never ever occurred to me that an RO system could be used in this manner. Do not see it in the drawing. How long does it take to put it all together? 6. Mount the RO membrane housing horizontally to the Unistrut channels about 3 inches above the motor using the Unistrut pipe clamps.There are two Next to the prairie river in Bloomvile Wisconsin. The 1/4 ID has a 3/8 OD. I love homesteading and cant wait to get back to it soon, although we wont be making maple syrup since we live in the Pacific Northwest. Super weird that this is the first time anyones noticed these #s not working, but you are the second person in just a few days time who has noticed this, so Im betting Bills right. There is one more thing I need to get and that is a more sensitive hydrometer. The first time through, the flow rate, at 70psi, is about 3 min/gal and I get about 20% permeate. I and two others donate sap to our county park district to boil down. I think I was confused by the drawing compared to the picture and the term permeate kept messing me up. lets just say you would just look at all those parts and cry and call for your daughter or husband, who are the true engineers in the family. It does cope well, and efficiently. Their reverse osmosis system helps to produce high quality maple syrup. WE BUILT THE RO SYSTEM AND IT SEEMS TO RUN EVERYTHING RIGHT THROUGH WITHOUT DOING ANYTHING. Remove from frying pan and set aside.4. Click either the item name or the picture for ordering information. Happy sugaring! Thanks for doing the legwork to find the correct tubing. No, we never wash our unit. At the end of the system, there are two lines that the liquid exits (shown clamped to the upper wooden RO membrane support). Greetings: I just received the last of the items needed to begin assembling. WebReverse osmosis greatly reduces the time and energy spent in boiling maple syrup by pulling much of the water from the sap before the boiling process begins. Thank you Michelle. will be compatible for the smaller volume of birch sap you will process. Please consider submitting your own how-to advice through the write for us link in the About Us tab above. I got a food grade 55 gallon barrel, but too late to have time to clean it out, so for next year thats the goal. tanks of propane. Listing N ow that I have gone to a small backyard evaporator I plan on building one because I do know what an RO will do for me, I just did not want to lay out th money for even the small ones that most of the Maple company make. Thank you in advance for your time as well as your assistance. I have quadruple-checked everything and cant seem to find the problem. Traditional Daiquiri. You could also reach in and remove large pieces of debris with a slotted spoon. I have additional questions regarding cleaning and storing the filters : A friend is using this system and says it works great. You need to check out this article where I describe Bills system in detail: https://soulyrested.com/2020/03/02/how-to-make-syrup-using-pumps-for-collecting-sap/ Hope that helps! I think it now costs me almost $30 per gallon in LP to make. My sap went from1.5% sugar to 4 to 5% sugar after running through my ro. thanks for putting this down for people like me! Open the tops and add additional solution if needed. Your email address will not be published. The second time through runs at about 4-5 min/gal and yields an additional 20-25% permeate. The filters in the RO serve the same purpose as they would if you were using them in a water purifying system they take out the impurities in the sap, leaving only water (permeate) except in this case the impurities are the sugars, which of course is exactly what we want to keep. The RO pump draws the sap in, via the tubing we place in the can of sap. Are you building your own RO for this year? 3. You will need to attach the high pressure Procon pump to your motor.Before you mount the pump, wire the motor for 220V temporarily so you can te I am hoping to make one before this years season! Hi Michelle. At the start of the following year you will want to do an RO Wash cycle and permeate rinse for at least an hour.. Notify me of follow-up comments by email. When its time to start up the RO again the next year, all we do is take the filters out of the fridge and use them. You really only need one to measure the low numbers up to 15 % sugar, I purchased one yesterday and it is to arrive today. Last year, I made about 1 gallon of sap and used 4(!!!) Suggested uses (non-specific recipe uses): Use birch syrup to enhance sandwiches, using a hearty bread like sourdough or peasant bread makes the experience even better. Funny you think we have a sap house boy wouldnt THAT be nice!? Reverse Osmosis in the Maple Syrup Industry The maple industry utilizes this technology to separate a large percentage of the water from maple sap. the gauge reads 120 psi and the needle valve doesnt adjust the pressure at all. According to Leader Evaporator, it is a process through which a semi-permeable membrane is used to separate water from salt, sugar, minerals, and other impurities. In other words, water is fed through a system that removes impurities and leaves you with just pure H20. But after every single use we run 5 gallons worth of permeate back through, to flush the filters. WebCooldown the maple syrup to about 95 F. Once cooled, get your arm ready, find a partner and take turns stirring and stirring some more. Your email address will not be published. Its kind of you to share all this information with the back yarders. This year the public can tour the farm on March 18 from 10am-4pm and March 19 from 12pm-4pm. Just follow their directions and it will work for you.. But seriously, you cantry out Prime for totally freefor 30 days. Hi Michelle, I was setting up my RO. For instance, if I planted a maple, how long before I could tap it? He wound up making twice as much syrup using almost half the amount of propane: I made 2 gallons of syrup this year, using 2.5 tanks of propane. The colored line is water in the picture but continues processing in the drawing. Thats why we own this one: https://amzn.to/2X0X9cM Both are fine choices, depending on what you want. Will the water be coming out of the tube marked permeate? Save my name, email, and website in this browser for the next time I comment. Hi Scott. Like other RO machines, the sugar cube has an intake tube that goes into your collected sap, a filter system that the sap runs through, and two tubes that come out the other end. Large commercial operations use a yay! https://youtu.be/o1pbklwyYw4. I currently only have 1 tree that gave me 60 gallons this season. I built it exactly like yours so Im a bit confused. Jason. Thank you Michelle & Bill for sharing this information! Hi Michelle, But whether youre a backyard sugarmaker who uses propane or wood for fuel, a homemade ro system will save you a boatload of time and money. After seeing loss, I checked calibration with distilled water and got 0%. We clean it every time we use it, but thats a lot easier than it sounds After were done running it for the night we run 5 gallons of permeate through the system, to flush the filters. But for now, our little homemade one gets the job done. Thanks for any suggestions. Im not sure Im understanding your other questions, but I have a feeling this video will make it all clear for you. Vermont is the country's largest producer of maple syrup. I have never run an RO system and am not quite sure how to run it. When it is low, remove it from the fire and transfer the syrup into a waiting finishing pan. I MAY be able to talk hubby into it though He was wondering if there is upkeep/maintenence needed on the needle valve? Then at the end of the season, we store the membranes in ziploc baggies in the fridge. I think I figured it out I think actually one of the part numbers you listed isnt correct the 3/8 polyethylene tubing (25 of it) item #879277, model #98634 is too large for that pump. Steam the tofu 5. drizzle with maple syrup and mustard mixture. What causes air bubbles to come out of 1 RO filter the rest of them are ok.. Ive built and used your RO system for 3 years now. Have you noticed your syrup having a Different taste when you started using an ros system. It may start at 3-4% sugar and end at 6-8% sugar; it should roughly double in sugar content. Wow, 3 days of banging my head against a wall trying to get it working and it came down to the one-way valve and having the needle valve hooked up to the wrong outlet of the 4th membrane. To test, i just ran tap water through. We are always looking for fresh content and new ideas. Thanks for all the hard work you do to spread the sweetness! Listing Can you explain the flow pattern? Im not like you. Apple Bitters, Organic Maple Syrup and Garnished with Maple Infused Bacon. My questions are. Large maple producers pay thousands of dollars for high-quality reverse osmosis set-ups which work well for their size and scale. THANKS AGAIN. Looks like there is a shut off between the supply line and the pump to control the flow? The easiest way to do this is to make PVC vessels. To build a reverse osmosis set up of your ownand seriously slash your fuel costsyoull need a piece of plywood, or something similar, for mounting everything, and youll need the following items, which are all pictured below as well, in the order theyre listed. so am excited to get this up and running. Surprise your maple-loving family and friends! If I use a cheaper RV pump that can get up to 60 PSI would I run into trouble? Order Wavey Maple Cheese Board online from Urban Stead Cheese. Do you clean the system during the season and if so what do you use? Once you have all the parts in front of you, itll take you a few hours, tops. They said they could see the difference. in the sense that we keep the waste (the sugar) and toss the water (permeate). At what pressure do we run our RO? 2. The frame is a rectangular base welded from 1 1/2 in angle iron. It measures 18 inches wide by 24 inches long. It has a mounting plate for the h No, reverse osmosis doesnt remove sugar from your sap. Whether you are aspiring or experienced, or somewhere in between, we want to learn with you. Post author: Post published: February 27, 2023 Post category: simon the zealot symbol Post comments: 21 signs you've met someone from a past life 21 signs you've met someone from a past life We only tap 50 trees and burn with wood, but anything that saves time is going to be very much appreciated. This post may contain affiliate links and/or advertisements, which means that Homestead How-To earns advertising fees or commissions if you click on a link or make a purchase. I had a few doubters when I said I was going to do this. Compare to last year where we got about 1 gallons and used 4(!!!) I have most of the parts, but have a few questions on how to run the final system. I bypassed it after testing permeate coming out of each membrane and working properly now. Alan. Your email address will not be published. They look very similar but Im not a tech person and Im not sure how they differ. We wont cover the full instructions for building your system in this article, but this set of instructions from Souly Rested offers great guidance on how to do so. Michelle, My first time finding your web page and read thru all of your posts. I had different results than most users that Ive read, but the results are exceptional. Every detail you need These prices are excluding tax and shipping and excluding the extras Id need to get at the hardware store. As an Amazon Affiliate, we earn commission on qualified purchases. I made my first syrup this spring and quickly came to the realization that ROing the syrup first is essential to cut down the time spent boiling. It will cut your fuel costs in half, if not more. If nothing else, sign up and get all these goodies delivered to your door for free shipping, right away, so you can start saving money on your propane. I have no idea what to expect it to look like while running. When I start the pump, it goes through the sediment filter fine, but when it gets within an inch of the first membrane, it stops flowing. I am using 150 gpd filters. Heat olive oil and butter in large frying pan over high heat. btw, if you dont already have Amazon Prime, I highly recommend it. Hi Jim. Nope, thats all my husbands ingenuity. Cost then was quite high to buy. Find out why SoulyRested was considered to beone of the Top 20 Must-Read Homesteading Blogs of 2018and then one of theTop Homesteading Blogs of 2019 as well. Please let us know how it works for you! I think yours is probably the best Ive seen for the amount of taps one can do. Yes, this is our original and present system that has served us well for three years, with no modifications. For that reason, it actually makes more sense for a backyard operation. What is the function of the 5 micron filter? Thanks and happy sugaring!! If you have a new parts list that you used, with the corrected item #s and details, that would be helpful. Also, since I boil the sap over propane, I bought 2 extra snap it valves to set up a drip bucket over the fire. Luckily, there are other options for obtaining a reserve osmosis set-up. OK performing low scale (0 to 32 Brix) refractometers can be had for around $20 on E-Bay. I dont have a refractometer, but the difference in taste is dramatic. I asked Bill but sadly he said no, he hasnt tried that. But first, let me applaud you. And you can definitely try another pump. Also, instead of snow, mostly we get freezing rain, which can be hard on limbs. My name is Carrie Williams Howe and I am the founder and editor of Homestead How-To. Any addivce? Have you added a pressure switch or have a recommendation for one that would be a good one to use for this setup? I found that with the 2 types of tubing, the part number provided for the 3/8 tubing is 3/8 ID but 1/2 OD. There are no reverse osmosis systems on the market for a backyard sugarmaker. 4. I generally have used garden hose to connect the low pressure system components together. It's universal, it's cheap and readily available. It's Thats a But I can absolutely answer your second question. The floorboards creak, the barn roof sags, and the rocky land seems unforgiving. The permeate cleans out the filters. Im sure youll notice lots of time savings this year! Hi, what is Bill using This item for? Making maple syrup is something Ive wished we could do since we lived in New England for a couple of years. document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); This site uses Akismet to reduce spam. When that bucket is half full I pull it and start the next bucket. It appears that the RO filters will be a challenge to change due to the lines set top and bottom on the casing will not allow the top of the casing to be unscrewed???? Im in the same group as you I could no sooner build this system than I could fly to the moon. Im about to build my unit thanks to your posting! I had a great season here in SW Ohio, collecting over 525 gals of sap from 68 taps. Build a fire to boil the sap. Seriously. An official scientific study at the Univ of Vermont stated this in their conclusion: in sensory evaluations panelists were unable to detect a difference in flavor between the syrup produced simultaneously with unconcentrated sap and with the same sap concentrated to 8% by RO. Learn how your comment data is processed. I started producing maple syrup as a hobby over 20 years ago. Maple syrup is produced typically from maple sap concentrated by nanofiltration or reverse osmosis at a moderate Brix level ranging from 6 to 16 Brix followed by heat evaporation. I may even have some sap later this week to test it on here in Ohio! A backyard sugarmaker in New England, and author of Sweet Maple. Cant wait to try it out. Hi Michelle, This is handy benefit for hobby maple syrup makers who only boil on the weekend. Hi Dick. If making your own system feels too complicated or time-intensive, you can invest in a reverse osmosis system made for backyard sugaring operations. Im elated that you found this page. IS THAT MY PROBLEM? A box end wrench works well to press in on the release collar in tight spots. I have completed the building of my RO kit and am awaiting sap season here in minnesota. Given that i have the same equipment, I am surprised to report that my yield is far below the 5 gallons in 45 minutes you declare ( more like one), I wonder if you might speculate where Im going wrong? Can run it this season an ID of 3/8 the floorboards creak, the barn roof sags, and pump. First of many questions look very similar but im not sure im your! Way i dont have a new parts list that you used, with the same issues to our county district! 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You to share all this information email, and website in this browser for the 3/8 tubing fit. Started using an ros system i BUILT it exactly like yours so im a bit.! Function of the 5 micron filter just follow their directions and it will work for you heat 200-year-old. Is 3/8 ID but 1/2 OD asked Bill but sadly he said no reverse. Long does it take to put it all clear for you mounting plate the. Your other questions, but the results are exceptional marked permeate making it yourself is tweaking... Most users that Ive read, but the difference in taste is.... Is upkeep/maintenence needed on the aquatec pump connections supplied by manufacture are 1/4 and the 3/8 tubing fit! Other options for obtaining a reserve osmosis set-up 70psi, is about 3 min/gal and i get about %. 10Am-4Pm and March 19 from 12pm-4pm on how to run EVERYTHING RIGHT through WITHOUT DOING ANYTHING bought. For your time as well as your assistance was going to do this is to PVC! Sweet maple release collar in tight spots itll take you a few questions how! Double in sugar content birch sap you will then boil down for syrup after every use! Completed the building of my RO kit and am not quite sure how to EVERYTHING!, to flush the filters Michelle, homemade reverse osmosis maple syrup checked calibration with distilled and... Through twice if you dont already have Amazon Prime, i just found your this. This item for from1.5 % sugar to 4 to 5 % sugar and end at 6-8 % ;! Capable of running raw sap from 68 taps freezing rain, which we regulate with the issues... Kept messing me up i was going to do this is our original and present system that served. Ive seen for the smaller volume of birch sap you will process cheaper RV pump can... Backyard sugaring homemade reverse osmosis maple syrup cut and store a lot of wood is dramatic Wavey maple Cheese online... Additional solution if needed added a pressure switch or have a sap house boy wouldnt that be nice!,. For all the hard work you do to spread the sweetness volume of birch sap you will want IMMEDIATELY! Be first of many questions upgrades to your posting year where we got about 1 gallons and used 4!! Wavey maple Cheese Board online homemade reverse osmosis maple syrup Urban Stead Cheese systems on the weekend operating conditions by... Advice through the write for us link in the maple syrup lived in new England, and author sweet... Greetings: i just ran tap water through rosemary for 4 mins until beginning to colour no what. Hi Michelle, my first time through runs at about 4-5 min/gal and yields an 20-25... Syrup Industry the maple Industry utilizes this technology to separate a large percentage of the parts, but the are! That removes impurities and leaves you with just pure H20 slotted spoon the supply line and the valve! Later this week to test, i highly recommend it probably the best Ive seen for the amount of one! Taps and process roughly 5 gallons of sap parts list that you will process to separate a large of... Invest in a reverse osmosis systems on the needle valve and scale 30 days to %...