In such a case, the failure is brittle in character (Section 6.4.1). A Prescon cable, 18.00 m long is to be tensioned from one end to an initial prestressed of 1040 MPa immediately after transfer. Premature failure of prestressing steel in prestressed concrete structures is usually induced by corrosion. 2. Concrete Construction: Resources for contractors and specifiers including construction methods, materials and practices. A post-tensioned bonded beam with a transfer prestress of Ft = 1560 kN is being wrongly picked up at its mid-span point. If fc = fci = 34.4 MPa, n = 7, determine the stresses when the wires are cut between members. l running static analysis on simply-supported prestressed concrete beam in ansys. In the process of bridge construction, designers, site managers, and construction personnel need to consider many issues. 2. For post-tensioned and bonded beams, for any load applied after the bonding has taken place, transformed section should be used. If the top fiber cracks and the concrete is assume to take no tension, compute the bottom fiber stresses. Let a trial thickness of 6.50 in. For post-tensioned unbonded beams, the net concrete section is the proper one for all stress calculation. When the metal cools it. It . Mix-Designs of Concretes in Durable Reinforced and Prestressed Structures of a Viaduct for a Railway Train Connecting Venice with Cortina, in Italy. A new requirement was seen to be entering specifications whereby the quantity of bleeding of water and air from the grout should be determined in accordance with fib Bulletin 20 Guide to good practice: Grouting of tendons in prestressed concrete (2002). Prestressed Concrete Analysis And Design Third Edition When somebody should go to the book stores, search opening by shop, shelf by shelf, it is in reality problematic. Ans: F = 1410 kN; fT = 14.934 MPa, fB = -2.40 MPa 13 G. P. Ancog Prestressed Concrete Practice Problems Solution Section properties: A = bh = 300 x 750 = 225 x10 3 mm 2 I = 1 1 bh 3 = (300 )( 750 ) 3 = 1.0546875 x10 10 mm 4 12 12 In order to balance the load on the cantilever, the cgs at the tip must coincide with the cgc with a horizontal tangent. PRESTRESSED CONCRETE CONSTRUCTION MANUAL 3rd Edition April, 2017 NEW YORK STATE DEPARTMENT OF TRANSPORTATION OFFICE OF STRUCTURES About the Cover: Roslyn Viaduct over Hempstead Harbor Designer: Hardesty & Hanover, LLP Contractor: Tully Construction Co., INC. i April, 2017 Copyright 2022 Zonda Media, a Delaware corporation. Concrete Strength Testing Online Homework . For post-tensioned members, the prestressing force in a tendon is applied through the anchorages as a concentrated force. If the effective prestress value is too small, the brittleness of the concrete cannot be effectively restricted, and cracks are prone to occur. Each case is analyzed to identify its cause and how it might have been prevented. Compute the length of shims required, neglecting any elastic shortening of the shims and any friction along the tendon. Positive bending about a horizontal axis causes tension in the bottom . DESIGN OF PRESTRESSED CONCRETE In the process of bridge construction, detailed and sufficient analysis of the properties of the project, material properties, and equipment performance is carried out, the project is specifically qualitative, and the appropriate method is selected to solve the effective prestress problem, instead of uniformly selecting the tension method to deal with prestressed concrete. a problem of prestressed concrete pressure vessels: stress concentration adjacent to reinforced penetration under unidirectional stress. Reinforced Concrete Fabrication. Problems and solutions in the construction of prestressed concrete bridges, 1. 2. The main reason for this situation is that the construction unit has problems, such as the construction units process control is not strict, and the relevant operation specifications are not strictly enforced, causing the metal ducts to deviate from the positioning or appear deformed or fall off; the construction unit does not strictly control the quality of the materials, The metal ducts used in the construction has quality defects and leaking and blocking the pipe; during the concrete pouring process, it needs to be vibrated, and the vibrator has technical errors, causing the metal ducts to be displaced or broken, and the concrete leaks to the metal ducts. Specification for Installation of Prestressed Steel Strand, Replacement and Installation Principles of Bridge Expansion Joints, Address: No.12, Second Avenue, Kaifeng, China, Copyright 2022 HENAN ZHONGJIAO ROAD&BRIDGE ENGINEERING MATERIALS CO., LTD. No Joints? After the tensioning work is completed, high-grade micro-expansion concrete is used to seal the open holes. 2 Solution: Exact Method fc = Qo 516 x1040 = = 8.575 MPa Ac + ( n 1) As ( 200 x300 ) + ( 6 1) 516 nf c = (6)8.575 = 51 .45 MPa 1 G. P. Ancog Prestressed Concrete Practice Problems Stress in steel after transfer f s = f so nf c = 1040 51 .45 = 988 .55 MPa Approximate Method The loss of prestress in steel due to elastic shortening of concrete is approximated by: fs = n Qo 516 x1040 = (6) = 53 .664 MPa Ag 200 x300 Stress in steel after loss f s = f so nf c = 1040 53 .664 = 986 .335 MPa Stress in concrete is: fc = net stress of steel x As Q 986 .335 x516 = net = = 8.482 MPa Ag Ag ( 200 x300 ) Approximations introduced: 1. using gross area instead of net area 2. using initial stress in steel instead of the reduced stress 3. No Gray? Thickness Estimation: For being both ends continuous minimum slab thickness = L/28 = (15 x 120)/28= 6.43 in. examples of failed prestress work include the use of lightweight aggregates as used in the kenai river bridge where the girders cracked and spalled; steam curing when a metal sheath is placed inside a beam, the metal acts as a radiator and cools the concrete cover causing cracks; and not taking into account temperature differentials on long 1) When selecting corrugated metal ducts, perform quality inspection in strict accordance with (JG2252007) Corrugated Metal Ducts for Prestressed Concreteto ensure that its performance meets industry standards. It gathers information from many sources and presents it with example problems that illustrate the use of . Ans: fT = 0.00 MPa; fB = +16.918 MPa initial cgc cgc e 300 200 Fig. The cgs of the wires is 100mm above the bottom fiber. Compute the initial deflection at the mid-span due to-3 prestress Q = 965(750)x10 = 723.75 kNand the beams own weight assuming Ec = 27.5 GPa. 1 3) Education and training should be carried out for the construction personnel to strengthen the protection of the corrugated metal ducts during the construction process. country unknown/code not available: n. p., 1965. Page ii The c.g.s. In prestressed concrete, prestress is the permanent force in the member, causing compressive stress at the level of steel. For the tendons, fs = 1650 MPa, fc = 34.4 MPa. After the concrete pouring of the bridge is completed, the corrugated metal ducts are often blocked, which affects the installation and penetration of the prestressed steel strands, resulting in a difference between the actual elongation of the tensioned prestressed steel strand and the calculation result during the design process. Load Calculation: Consider only a 1 ft width of beam. sample problems complete with step-by-step solutions. If the slippage of the prestressed steel strand occurs, use a mono-strandjack to pull out the slippery prestressed steel strand, replace with a new prestressed steel strand or working wedge, and then tension it to the specified value. It is eccentrically prestressed with 516mm2 of high tensile steel wire which is anchored to the bulkheads at a unit stress of 1040 MPa. All symbols are defined in the text where they first appear. and production problems that may unnecessarily increase the cost of a structure and/or may actually result in an inferior . Example bridge 2.1 Bridge geometry and materials 2.2 Girder geometry and section properties 2.3 Effective flange width 3. In this theory, the concrete torsional problem is solved by combining . The initial prestress in the steel is 950 MPa, reducing to 830 MPa after deducting all loses and assuming no bending of the beam. A hollow member is reinforced with 4 wires of 62.5 mm 2 each pretensioned fsi = 1030 MPa. In order to provide better bridge engineering projects, the application of prestressing technology is becoming more and more extensive. 45 kN 4.50 m 1.50 m 13.8202 MPa C T 0.976 MPa C = T, M = C = T M M 281 .7 x10 6 = = = 211 .8 mm C T 1330 x10 3 = e = 211 .8 125 = 86 .8 mm = Stresses: C Cy A I 1330 x10 3 1330 x10 3 (86 .8)( 300 ) = 180 x10 3 5.4 x10 9 = 7.389 6.413 f = Top fiber stress: f T = 7.389 + 6.413 = 13 .802 MPa Bottom fiber stress: f B = 7.389 6.413 = 0.976 MPa Computation of average strain for unbonded beams: 6 G. P. Ancog Prestressed Concrete Practice Problems = f My = E Ec I = My dx Ec I ave = 1 L My dx cI E Average stress in steel is: MyE s n My f s = E s ave = dx = dx LE c I L I 6. Save this page as a printable Dam Owner's Fact Sheet [PDF] Visual inspection of concrete will allow for the detection of distressed or deteriorated areas. Ans: fT = 4.829 MPa, fB = +23.913 MPa 200 300 Fig. Lecture 24 - Prestressed Concrete Prestressed concrete refers to concrete that has applied stresses induced into the member. Ans: Case 1: w T =16.21 kN/m; Case 2: w T = 20.34 kN/m Solution Section properties: mmhc mmxbhI mmxbhA 3002600 2 104.5)600) (300(121 121 10180)600(300 4933 23 Prestress Q: kNxfAQ ss 8.129610)830(5.1562 3 1. These are all time dependent changes. Assuming n = 6, compute the stresses in the concrete and steel immediately after transfer. Prestressing tendons are susceptible to "Hydrogen Embrittlement" at higher voltages and extreme care and knowledge must utilized to avoid this issue that can result in sudden, brittle failure of the strands. Design problems and typical solutions are presented for the following areas of containment design: foundation slab, intersection of wall and foundation slab, buttress, tendon configuration, large penetration, grouped penetrations, liner plate and corrosion protection. All rights reserved. A pretensioned member has a section 200mmx300mm. l used solid65 for concrete, beam188 for reinforcing steels and link180 for prestressing strands. DESIGN OF PRESTRESSED CONCRETE. DESIGN OF PRESTRESSE, Irwin, Basic Engineering Circuit Analysis, 10/E Our partners will collect data and use cookies for ad targeting and measurement. Cracking could cause a sizable drop in member stiffness and increased deflections. It is concentrically prestressed with 516mm2 of high tensile steel wire which is anchored to the bulkheads of a unit stress of 1040 MPa. Creep strain = Ce x Elastic strain Elastic strain = (fc/Ec) fe is the stress in concrete at the level of steel. Partial Prestressing, From Theory to Practice M.Z. However, the problems that arise during the construction of prestressed concrete need to be solved by scientific and effective measures to ensure the smooth development of the construction of prestressed concrete bridges. Ans: fc = 8.575 MPa; fy = 988.55 MPa Qi Qi 300 200 Fig. External prestressing is considered as an efficient system for strengthening existing structures, especially reinforced and prestressed concrete bridges. The following 2 diameters were measured at right angles to each . There are 2 problems associated with end-block design namely, the assessment of the bursting tensile stresses and the compressive bearing stresses directly beneath the bearing plate. Can the cylinder be tested? = 0.5579mm upward; When 45 kN is added after 3 mos. If the beam is picked up suddenly so that an impact factor of 100% is considered compute the maximum stresses. Address: Copyright 2022 VSIP.INFO. 1, January, 2001. Problems with concrete include construction errors, disintegration, scaling, cracking, efflorescence, erosion, spalling, and popouts. For cracking in the bottom fibers. Most Prestressed concrete is precast in a plant. Date: 7/1/2022. Ans: Case 1: wT = 16.21 kN/m; Case 2: wT = 20.34 kN/m 13.853 4.13 18.534 0 291.78 kN-m 10 4.13 74.34 kN-m 4.13 366.12 kN-m G. P. Ancog Prestressed Concrete Practice Problems Solution Section properties: A = bh = 300 (600 ) = 180 x10 3 mm 2 1 1 I = bh 3 = (300 )( 600 ) 3 = 5.4 x10 9 mm 4 12 12 h 600 c= = = 300 mm 2 2 Prestress Q: Q = As f s = 1562 .5(830 ) x10 3 = 1296 .8 kN 1. Ans: After 3 mos. Precast concrete garages are usually . Tension is taken to be positive and compression is negative, throughout. If the tension of the prestressed steel strand is uneven and the tension is too large, or there are problems such as mechanical damage during the storage and transportation of the prestressed steel strand, it will cause the prestressed steel strand to break. A post-tensioned bonded concrete beam has a prestress of 1560 kN in the steel immediately after prestressing which eventually reduces to 1330 kN. Design the beam using the least amount of prestressed assuming that the cgs must have a concrete protection of 75 mm. 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Prestressed members will change their camber with time, and some rotation freedom at the support must be provided. The tension stress control is not accurate enough in the establishment of the effective prestress value. convergence. Also, using fibre reinforced plastics. A rectangular section 300mm x 600mm deep is prestressed with 937.5 mm 2 of steel wires for an initial stress of 1040 MPa. Loss in prestress = creep strain x Es 4. Extreme Fiber Calculation 5. The more frequently used symbols and those that appear throughout the book are listed below. E c = 26.2 GPa; Es = 200 GPa. Therefore the beam of books cannot even carry its self weight. Design problems and typical solutions are presented for the following areas of containment design: foundation slab, intersection of wall and foundation slab, buttress, tendon configuration, large penetration, grouped penetrations, liner plate and corrosion protection. computations for the following components are included: concrete deck, prestressed concrete I-girders, elastomeric bearing, integral abutments and wing walls, multi-column bent and pile and spread footing foundations. Determine the ultimate resisting moment. This page intentionally left blank. D. Steven J. Susca, PE and Robert A. Marsoli, Jr. What's Wrong with My Precast Section Properties: Ag = bh = 300 x 600 = 180000 mm 2 Ig = 1 1 bh 3 = (300 x 600 3 ) = 5.4 x10 9 mm 4 12 12 Initial condition M = f = wL 2 4.4 x12 2 = = 79 .2 kN m 8 8 Qo Q ey My 1560 x10 3 1560 x10 3 (125 )( 300 ) 79 .2 x10 6 (300 ) o = Ag Ig Ig 180000 5.4 x10 9 5.4 x10 9 = 8.667 10 .833 4.40 Top fiber stress: f T = 8.667 10 .833 + 4.4 = 2.234 MPa Bottom fiber stress: f B = 8.667 + 10 .833 4.4 = 15 .10 MPa Final condition Live load moment at mid-span: M L = Pa = 45 ( 4.5) = 202 .5 kN m Dead load moment at mid-span: MD = wL 2 4.4(12 2 ) = = 79 .2 kN m 8 8 Total moment: MT = 79.20 + 202.5 = 281.7 kN-m Stresses: f = Q Qey M T y Ag Ig Ig 1330 x10 3 1330 x10 3 (125 )( 300 ) 281 .7 x10 6 (300 ) 180 x10 3 5.4 x10 9 5.4 x10 9 = 7.389 9.236 15 .65 f = 5 G. P. Ancog Prestressed Concrete Practice Problems Top fiber stress: f T = 7.389 9.236 + 15 .65 = 13 .803 MPa Bottom fiber stress: f B = 7.298 + 9.236 15 .65 = 0.975 MPa Note: For pre-tensioned beam, steel is always bonded to the concrete before any external moment is applied. If the effective prestress value is too large when the load is applied to the prestressed steel bar, a high-stress state will appear, causing cracks in the steel bar due to deflection or tension, and at the same time, the plasticity will be reduced, and sudden brittle failure will easily occur. 127, No. Assume that there is no slack in the cable, that the shrinkage of concrete is 0.0002 at the time of transfer, and that the average compression in concrete is 5.50 MPa along the length of tendon. 2. for cracking in the bottom fibers at a modulus of rupture of 4.13 MPa and assuming concrete to take up tension up to that value. A Prescon cable, 18.00 m long is to be tensioned from one end to an initial prestressed of 1040 MPa immediately after transfer. With the continuous expansion of the construction scale of prestressed concrete bridges, problems in the construction process have begun to appear, and effective measures need to be taken to solve them. wL2/8 Moment due to beam weight Moment due to load P G. P. Ancog 11 PL/4 Prestressed Concrete Practice Problems Solution Section properties: A = bh = 300 x 450 = 135 x10 3 mm 2 I = 1 1 bh 3 = (300 )( 450 ) 3 = 2.278 x10 9 mm 4 12 12 The parabolic tendon with 150mm mid-ordinate is replaced by a uniform load acting along the beam. A concrete beam of 10m simple span is post-tensioned with a 750mm 2 of high tensile steel to an initial prestress of 965 MPa immediately after prestressing. Chapter 4: Operational Amplifiers The prestressing system works for a span greater than 35 m. Prestressing will increase the shear strength and exhaustion resistance of concrete. No Cracks? Ans: when the wires are cut, fs = 936.98 MPa; Limiting moment, MT = 9.665 kN-m 200 100 200 (n-1)As = (7-1)(62.5) 100 = 375 mm2 open Transformed Section Solution Transformed section: AT = 200 x 200 100 x100 + 4( n 1) As = 31 .5 x10 3 mm 2 IT = [ ] 1 200 4 100 4 + 4( n 1) As (70 2 ) = 1.3235 x10 8 mm 4 12 Initial prestressing force, Qi before transfer: Qi = Ast f si = ( 4 x 62 .5)(1030 ) x10 3 = 257 .5 kN fc = Qi 257 .5 x10 3 = = 8.175 MPa AT 31 .5 x10 3 f s = nf c = 7(8.175 ) = 57 .225 MPa Net stresses right after transfer (loss due to elastic shortening): f c = 8.175 MPa f so = f si nf c = 1030 57 .225 = 972 .775 MPa Allowable concrete stresses: f c = 0.45 f c ' = 0.45 (34 .4) =15 .48 MPa f t = 0.5 f c ' = 0.5 34 .4 = 2.93 MPa Total moment : MT = MD+ML Additional concrete stress on top: f t c = 15.48 8.175 = 7.305 MPa compression Additional concrete stress on botton: f b = 2.93 + 8.175 = 11 .105 MPa tension Total moment that can be carried: f = f I MT c 7.305 (1.323 x10 8 ) ;MT = t = x10 6 = 9.665 kN m I c 100 Concrete stress on top reach full allowable limit: 15 G. P. Ancog Prestressed Concrete Practice Problems f T = f c = 15 .48 MPa compression Concrete stress at the bottom: f B = 8.175 f t = 8.175 7.305 = 0.87 MPa compression 8.175 MPa 15.48 MPa = -2.93 MPa Allowable value of stress 7.305 MPa 8.175 MPa -11.105 MPa Initial concrete stress Additional concrete stress concrete stress at the level of steel Net stress in steel: 70 f sn = f so nf cs = 972 .775 7 7.305 = 972 .775 35.7945 .1135 100 Top steel: f snT = 972 .775 35 .7945 = 936 .98 MPa Bottom steel: f snB = 972 .775 + 35 .7945 = 1008 .5695 MPa After 240 MPa of prestress is lost (in addition to elastic deformation) Qi = f snet Ast = (1030 240 )( 4 x 62 .5) x10 3 = 197 .5 kN fc = Qi 197 .5 = 8.175 = 6.27 MPa AT 257 .5 f se = f snet nf c = (1030 240 ) 7(6.27 ) = 746 .11 MPa Additional concrete stress on top: f t c = 15.48 6.27 = 9.21 MPa compression Additional concrete stress on botton: f b = 2.93 + 6.27 = 9.2 MPa tension Total moment that can be carried: f = f I MTc 9.2(1.323 x10 8 ) ;MT = t = x10 6 = 12 .17 kN m I c 100 16 G. P. Ancog Prestressed Concrete Practice Problems 6.27 MPa 15.48 MPa = -2.93 MPa Allowable value of stress 9.21 MPa 6.27 MPa -9.20 MPa Initial concrete stress Additional concrete stress Therefore the limiting moment: M T = [ 9.665 , 12 .17 ] min = 9.665 kN m 17 G. P. Ancog. China has become a world-class bridge building country. Country unknown/Code not available: N. p., 1965. f = Q Qe x y Qe y x A Ix Iy 5. 1 Example 2 Prestressed Simply Supported T-Beam c.g.c gSd + q Sd = 6.13 kN/m 19.51 m Given: fck = 41.3 MPa P0 = 1303 MPa, P= Pe = 1034 MPa, y P = 371 mm Ac = 3058 cm 2, I c = 896674 cm 4, y b = 459 mm, y t = 151 mm Wb = 19550 cm 3, W t = 59419 cm3 wsw = 7.21 kN/m Twelve 12.7 mm tendons are used to prestress the beam (A tendon = 98.7 mm 2) Find: Top and bottom stresses at mid-span for: To use the least amount of pretsress, the eccentricity over the support should be a maximum. Design the slab following the provisions of the ACI code. contracts inducing prestress into the object. Not installing joints opens the door to potential litigation in addition to We were all set to start when the testing lab's field tech stopped the pour. Prestressed Concrete Practice Problems Examples of failed prestress work include the use of lightweight aggregates as used in the Kenai River Bridge where the girders cracked and spalled; steam curing when a metal sheath is placed inside a beam, the metal acts as a radiator and cools the concrete cover causing cracks; and not taking into account temperature differentials on long casting beds, as in a New York viaduct were anchor bolts did not fit the templates after the beam was hoisted by crane. 2) Before pouring concrete, make sure that the corrugated metal ducts are installed in the correct position, all accessories are installed firmly, and the sealing performance is normal, and fixed. This is why we offer the books compilations in this website. Prestressed Concrete Practice Problems 1. Irwin, B, SAMPLE SOLVED PROBLEMS 1. Assume a gross cover of 75mm, emax = 750/2-75 = 300 mm. B. Most candidates did well with 6 of the questions, but two caused problems. to ensure the standardization of the prestressed tension construction process. David Garber 10.5K subscribers This example problem is in Module 11 of my Prestressed Concrete Design course (Prestress Loss). and Prestressed Concrete MNL-124-08: Design for Fire Resistance of Precast, Prestressed Concrete, Third Edition This manual provides an analytical method of evaluating the fire endurance of structures made of precast, prestressed concrete.
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