Almost an entire building can be made from precast components: beams, columns, slabs, wall panels, staircase, and cornices. They stand up to the harshest weather, rain, and wind and continue to look good year after year. Call us today at 800.691.7118 for more information. We work closely with our customers to design and engineer customized, architectural precast cladding that fulfills their design ideas and meets their technical requirements. It is ideal for projects where complex designs or geometry is required, access is limited, or accelerated construction time is desired. The StoPanel Classic NExT ci prefabricated wall panel includes steel framing, gypsum sheathing, and StoTherm ci faade. You get the quality and selection you require along with the service and support you expect from a family-owned and operated business. Issues with wall height, right-of-way, seismic activity, drainage, quality control and aesthetics can all be overcome with a precast concrete earth retaining system. Fig 1: Erection of Precast Concrete Wall. For more information or to receive a quote for your construction project, fill out the form below and one of our sales representatives will contact you back as soon as possible. These panels can be broken into two primary design categories: non-composite and composite. StoTherm ci systems integrate continuous insulation, air and water-resistive barrier, and drainage to create an energy-saving wall system with tremendous design flexibility. With proper structural considerations, multiple precast panels can be connected to achieve multi-story construction. Using precast concrete provides the ideal system for resilient structures allowing for easy maintenance. Low maintenance and longevity facade; Aesthetically diverse; Durable strength against a variety of elements such as fire and wind Leesburg Concrete Company, Incorporated All rights reserved. StoPanel Classic ci prefabricated wall panels include steel framing, gypsum sheathing, continuous insulation and air and water resistive barrier and StoTherm ci faade. Improper detailing at the connection or cracks in the panel during the cooling and drying after the curing process can allow moisture to enter precast concrete wall systems, leading to widespread water problems due to condensation within the wall construction. StoPanel Backup prefabricated wall panels include steel framing, gypsum sheathing, and air/moisture barrier. Precast homes are built using many precast concrete elements. Still highly capable thermally, VersaCore+Green delivers R-values ranging from a LEED-friendly R-13.6 in an 8-inch thick panel up to R-20.2 in a 12-inch thick panel. They offer design flexibility, time savings and improved profitability, too. diy precast concrete wall panels,precast wall manufacturing process,diy precast concrete fence panels,diy precast concrete wall panels b&q,precast concrete f. In some cases, precast panels are used as formwork for cast-in-place concrete. Our precast tiles and moldings simulate real limestone feel and look. As a PCI certified plant, we have PCI Certified personnel on staff and follow the rigorous compliance standards of thePrecast/Prestressed Concrete Institute. Precast concrete wall panels provide a single cladding assembly built by one certified manufacturer in a controlled environment. Expanded polystyrene (EPS), R-value: 3.85 to 4.35 per inch (based on materials density), Extruded polystyrene (XPS), R-value: 5.0 per inch, Polyisocyanurate, R-value: 6.0 to 8.0 per inch. These can be panelized and erected in either a horizontal or vertical position and used on all types of structures, from residential to commercial, institutional to industrial. Builders can avoid the problems of traditional stucco walls by using StoPowerwall Stucco Systems, Precast Concrete Wall Panels and a Better Alternative, StoPanel Technology and Branch Technology, explore additional information in our comprehensive, downloadable guide, 4 Benefits of Prefabricated Exterior Wall Panels for Commercial Construction, Considerations for the Best Stucco Drainage Mat Solution, Prefabricated Panels for Healthcare Projects Offer a Superior Solution, Dont Skip These Ten Essential Steps for Commercial Building Remodeling, Understanding Continuous Insulation Systems for Sustainability and Net-Zero Energy Construction, Recreating Classic Brick and Wood Facades with Resin Cast Brick and Wood, Achieving Continuous Insulation with EIFS, How to Understand and Apply Adaptive Reuse in Architecture, Everything You Need to Know About XPS Insulation, Sto Corp. - All Rights Reserved - Copyright 2021. Types of Precast Retaining Wall. Typical heights: 8 to 50 ft. Virtually unlimited design flexibility. Builders apply facade on-site. Hydraulic handle for lifting and moving the extruder machine 2. Vibrating Motor. Precast concrete panels may allow the vertical fire to spread through unprotected electrical poke-through(s), elevator shafts, HVAC ductwork, exterior curtain walls, open access stairs between floors. Reflective noise barriers can reduce noise by as much as half while absorptive treatments have been found to further reduce noise pollution. The insulation thickness can vary to create the desired thermal insulating property ("R" value) for the wall. Versatility in the size, shape and finishes that are available, Efficient in its design, manufacturing and erecting, Resilient to stand the test of time through weather, fire and other events. These finishes are very smooth and most often remain "as cast" in the finished construction. The elements should be connected as much as possible. Durable StoPanel systems withstand continued and repeated exposure to the sun, thermal contractor and expansion, and wetting-and-drying cycles features that lessen maintenance and lengthen the structures lifespan. |. Photo gallery and case studies of inspirational projects. . The retaining wall heights start at 500mm and go up to 6m. Precast concrete shear wall panels are used to provide lateral load resisting system when combined with diaphragm action of the floor construction. For example, use 36- or 48-foot bays for 12-foot wide panels, and 40-foot bays for 10-foot panels. As an exterior cladding wall panel system with great design flexibility, Slenderwall reduces structural costs and on-site trades. GFRC panels allow for great aesthetic details and extensions, such as cornices, due to the manufacturing process. StoPanel Technology offers an expansive range of high-end aesthetic choices and a variety of code-compliant energy-saving wall systems. The two layers of concrete, often referred to as concrete wythes, are connected by one of many wythe-connecting systems. While many traditional building materials like brick and wood are susceptible to water absorption, weathering, rot and corrosion, precast concrete is weather-resistant for greater structural integrity and long-lasting durability. Nitterhouse Concrete Products manufactures precast walls you can depend on to meet your specifications, achieve your aesthetic vision and remain strong and durable over time. Prestressed Panel Sizes Concrete wall panels are cast in steel beds and are available in four thickness; 100mm 150mm 180mm 280mm There are three standard heights in the range, however the panels beds can be altered to cast a panel of any height from 500mm: 1000mm 1200mm 1500mm Commercial Construction | Architecture | Design-Build. Durable precast concrete panels provide good structural framing, and heat, air, and moisture control. To this end, five MRAs from recycling plants were characterized, out of which two were selected to develop SCC. Our tested system ensures that all components of the wall will work together according to todays building codes. | Specialty Manufacturing | High Volume, AutoCAD (DWG, DWZ) | BMP | DXF | GIF | JPG or JPEG | PDF | STEP | TIFF, Minimum 3 in; can be as thick as the building requires (Reinforced). Stos thorough, proven engineering methods can help you bring your design vision to life with thorough, established, and engineered methods. They make an ideal structural element for this purpose, normally by casting a thicker interior wythe to provide the necessary support. Lightweight StoPanel Systems allow for easier, less costly transporting, handling, and installation. The high-density Precast Concrete is more durable to acid attack, corrosion, impact, reduces surface . Learn why more people are turning to precast concrete for wall solutions. Traditional brick is made from porous clay, but is time consuming to install on a job site, which bring along the inherent safety challenges that accompany scaffold work. An extensive range of color, texture and aesthetic solutions. A family of solutions offering superior protection against air & moisture intrusion. Walls Durable precast facing panels allow for a wide variety of surface textures and custom sizes. Designer's Notebook: Getting started Designing Architectural Precast Concrete, High Performance Insulated Sandwich Wall Panel Design Guide SOA (3.3mb PDF). We can incorporate unique features into the design that correlate with existing local structures or motifs, and with our color and finish options, we can create the exterior look youre hoping for. BENEFITS OF PRECAST Precast panels can be produced in virtually any color and a wide variety of finishes to achieve the desired appearance. Look no further. These components should not be confused with "light wells," which are internal, open courtyards designed to provide daylight to the center of parking structures and other buildings. For more information, please contact the NPCA technical department or find an NPCA member in your area. Precast concrete wall panels are a cost-effective alternative to the brick-and-mortar walling system and does not require as much labour. Stunning architecture is aspirational, inspirational and achievable with Sto's performative aesthetics. Our Silverdale plant produces finished pre-cast concrete walls and panels . Removal of the steels fire protection coating exposes the steel to potential fires. The erector crew professionally installs the panels. They are sustainable over long periods of time without maintenance. The prefabricated, panelized wall integrates the building envelope layers into a customizable 3D printed lightweight, robust, and easy-to-install composite shape. Call Hanson at 320.664.4171 for More Information About Precast Concrete Wall Panels BENEFITS OF PRECAST WALL PANELS Precast concrete walls act as thermal storage to delay and reduce peak thermal loads. Sto's full suite of instructor-led current courses, scheduled online hosted webinars, on-demand courses. Our centralized location affords us quick and easy access to major highways so that we can get our products delivered and installed throughout the Mid-Atlantic states and beyond. A smarter form of building design and construction. For further information regarding Prestressed Wall Concrete Panels Please contact a member of our agriculture Sales Team on 028 2565 2566, Ext 1 Make an Enquiry Features & Specifications Product Dimensions Delivery & Install What Is A Precast Concrete Wall Panel? Leading Manufacturer of precast concrete panel wall, concrete compound wall, precast concrete compound wall, rcc boundary wall, prestressed boundary wall and concrete readymade compound wall from Hyderabad. A Versacore+Green Sandwich panel is the only standard precast panel that has a 4-hour fire rating. Typical widths: 4 to 15 ft. Concrete precast wall panels are lightweight, easy to install, and customizable in so many ways. Glass Fiber Reinforced Concrete (GFRC) is a thin-shell system where the exterior wythe of concrete contains alkali-resistant glass fibers that is normally sprayed into forms. Concrete masonry panel walls are supported at each building story by means of concrete beams, concrete slabs or steel members. Precast concrete is available in a large variety of shapes, textures and sizes. Because the wall panels are produced in advance, they can be pieced together on-site for an easier and more streamlined building process. As a result, higher-quality work can be carried out. When looking for a durable, low-maintenance and cost-effective alternative to traditional fencing without the use of heavy construction, look no further than American Precast Concrete, Inc. Supplying to anyone from large construction companies, all the way down to residential home owners, Atlas offer a comprehensive supply of most precast concrete structures. Inspiring building design and construction. The difference between typical panels and insulated sandwich wall panels is that the latter are cast with rigid insulation "sandwiched" between two layers, or wythes, of concrete. An array of products that provides solutions for your restoration projects. VersaCore+Green is our standard panel. The exterior is available with the same natural colors, textures, and finishes as our architectural panels. Precast concrete panels always cost less than site-poured concrete. With endless options for customization, youre sure to find the solutions that will bring your unique vision for your precast brick building to life. Explore Our Brands CHISEL STONE Learn More We also provide the necessary resources and assistance to get them installed efficiently and with precision. They allow for quick and straightforward exterior finish wall application for a building. Precast concrete sound walls can be designed to blend in with a city's architecture and local topography, or even to capture a community's theme or identity. Complete rainscreen systems with all the system components from one manufacturer. The article further addressed the fact that precast concrete reduces on-site laborers, generates less waste, less volume of building materials, and increases environmental and construction site cleanliness. A mix of limestone gravel, minerals and additives are mixed into a slurry. A non-loadbearing precast concrete wall panel has the same aesthetic possibilities as any other precast concrete wall. Finishes:As with typical wall panels, the panels are cast in a flat orientation, so the form side is regularly the side that will be exposed to view in the final construction. For more on why Sto is the best alternative to precast concrete wall panels, explore additional information in our comprehensive, downloadable guide. The exterior precast walls are made using highly insulated panels (R-value 22) that are furred out on the inside and finished conventionally with drywall. Serving Utah, Washington, Oregon, California, Nevada, Arizona, New Mexico, Colorado, Wyoming, Idaho, and more.. This revolutionised the industry by providing a stronger, lighter support for pre-cast concrete walls. By utilizing a center wythe of rigid polyisocyanurate insulation, our panels can be specified with R values up to R19. Discover the variety of solutions Sto offers to achieve a desired aesthetic. . The components provide openness and a feeling of security. Each of these elements specifications easily met in a timely fashion by precast concrete. After a test sample is hardened and tested, workers pour it into pre-made molds. Both thin-shell systems reduce the weight of the panels relative to other precast wall systems. Since then Fabcon has refined and re-engineered panel performance profiles to match the needs of our customer. The surcharge capacity will vary depending on the overall wall height. Any connection that connects a wall panel to a foundation wall or a continuous footing should allow the panel to be levelled and aligned. Creativity Begins. precast concrete wall panels, which offer a limitless variety of shapes, styles and colors. We assess your specifications, create our designs and drawings, and begin work manufacturing your wall panels to ensure a speedy construction process. When properly installed, precast panels resist impact, corrosion, weathering, and abrasion, to reduce maintenance and repair expenses. Precast Brick wall is cost effective because it requires little to no maintenance over time. The Precast concrete wall systems offer also a wide variety of shapes, colors, textures, and finishes to the designer. 2655 Molly Pitcher Hwy | Chambersburg, PA 17202, Detail Drawings, Load Tables, & Specifications, Private and public educational institutions, our 127,500 square-foot facilities in Chambersburg, Pennsylvania, submit our online information request form. Loads of speed, performance and versatility engineered into every panel. These can be panelized and erected in either a horizontal or vertical position and used on all types of structures, from residential to commercial, institutional to industrial. Large panel systems are useful for the construction of apartments and hotels. Concrete panel finish is class A to the front face and hand trowel finish to the back face. Explore our products Learn more about Superior Walls The use of precast concrete panels in commercial and industrial construction is far superior to traditional concrete. Search for documents by category, system, or document type. SlenderWall is a high performance, thermal and fire code compliant, ASTM E119 fire tested, architectural precast composite modular cladding system.Reduce structural costs and on-site trades with the only envelope system that combines the proven technologies: architectural precast concrete, PVA fiber and welded wire reinforcing, stainless-steel . Select finishes for your project by finish type, system type, texture or aesthetic. Cladding | Curtainwall | Exterior Wall System | Precast Exterior Wall. The extruder will be with 3-12 pieces screws depending on the different models 5. Supports must take into account the strains and deformations in both the concrete masonry panel wall and the structural frame. Precast Concrete Wall Panels: Precast Concrete Wall Panels, whether architectural or structural, offer owners an affordable and energy-efficient solution to their project needs. Rs 90 / Square Feet Get Latest Price Product Details: Our design tools and services can assist. Because precast brick offers so many functional benefits and is quick to produce, a precast brick panel system is an excellent choice for your building. It also gives us the ability to control the manufacturing process for enhanced quality assurance. A history of dedication to the humane and sustainable design of built living spaces. for traditional heavy architectural precast), reducing foundation and superstructure requirements and reducing shipping and installation costs. Decorative precast concrete panels make sense because the product is: Shown to the right is a custom decorative concrete panel made for Mayport Naval Station. Freestanding precast concrete retaining wall. Typical thicknesses: 5 to 12 in., including 1 to 4 in. Our VersaCore+Green Sandwich panel offers R-values up to an impressive R-28.2. We take everything into account including panel sizes, sections, assembly methods and other important data to produce the exact wall panels you require to keep your projects moving on time and under budget. Precast Concrete Panel Wall REQUEST CALLBACK Get Best Quote Approx. When you opt for precast brick, your project can be completed in far less time because of its efficient manufacturing process. StoPanel Systems pass the National Fire Protection Association (NFPA) 285 test, a standard measurement for flammability characteristics of current exterior wall systems. Some can also be designed as loadbearing. With color additives or stains and textured . The L-shape, cantilever retaining walls are the most popular in the range. High performance coatings that provide superior functionality, performance, and aesthetics. Durable precast concrete panels provide good structural framing, and heat, air, and moisture control. Precast Concrete Bearing Wall Panel Design (Alternative Design Method) (Using ACI 318-11) A structural precast reinforced concrete wall panel in a single-story building provides gravity and lateral load resistance for the following applied loads: Weight of 10DT24 = 468 plf. There are four major types of precast systems which are classified based on the on the load bearing structure: 1. STANDARD SIZES Height (mm) 200 Length (mm) 2000 Width (mm) 75 Volume (L) 30 It consists of large walls and floor concrete panels connected in the vertical and horizontal directions. We deliver the panels in the sequence requested. Roof dead load = 20 psf. We offer a variety of prefab walls and precast concrete products including foundations and panels. Precast concrete panels are poured off site and delivered at the exact time and in the sequence you request. Strictly composed of precast concrete and are at a minimum of 6" thick. Reveals, articulation, decorative accents, and mix designs are available to meet all your design requirements. We manufacture load-bearing, or non-load-bearing architectural panels and other cladding panel types for construction jobs in the mid-Atlantic Region. Cost-effective: The simplified construction process reduces the time, increases the productivity, quality and safety and thus the cost is reduced. Wall panels can be designed as non-loadbearing or loadbearing, carrying floor and roof loads, as well as lateral loads. With a broad range of available finishes and customizable specifications, you get the exact product you require to fit your project every time. Many of these systems can also incorporate a layer of rigid insulation between the exterior wythe of concrete and the back-up system. This paper aims to evaluate the feasibility of partial replacement of natural coarse aggregate with MRA in self-compacting concrete (SCC) for manufacturing architectural precast concrete sandwich wall panels. From wall panels to columns , we can create the cohesive brick panel system that youre looking for. Get An Estimate - Contact Us All Rights Reserved. It is preferable for the precast concrete products to be erected all at one time. It is comprised of four different finishes, with three different integral colors. Manufacturing takes place at our 127,500 square-foot facilities in Chambersburg, Pennsylvania. Traditional brick walls are extremely time-consuming to manufacture and install. Packed with equal parts performance and value, it is an ideal precast panel solution when the additional thermal performance and cost of a sandwich panel is unnecessary. The cost to transport heavy concrete wall panels ( trailers and fuel) can quickly eat into a budget. The back face is generally troweled smooth or may have a light broom finish. In addition, moisture can cause structurally damaging and unhealthy mold. As a precast wall manufacturer, we take pride in our high-quality processes. Available in 2 sizes (2.44m and 3.05m) Easy to install. This allows your project to continue moving and be completed faster. Decorative precast concrete panels and cladding bring added value to your construction project. Sound Insulating. Building with Conscience defines our core values of sustainable design, safety, continuous innovation, and health and wellness for our people, our communities and our planet. All of our precast wall panels are manufactured in an indoor facility, offering unsurpassed quality control and year-round capability. Our precast concrete insulated wall panels are ideal for the following applications: Since the first block of concrete produced under the Nitterhouse label back in 1923 to the broad range of concrete products we manufacture today, our focus has always remained on making the best possible products. a layer of insulation and a 75mm top layer of concrete. Use the search bars below to search by keyword(s), by product name or by product number. StoPanel Mineral ci prefabricated wall panels include steel framing, gypsum sheathing, mineral wool non combustible continuous insulation, continuous air and water resistive barrier and StoTherm Mineral ci faade. Compartments can retain heat, causing the rapid development of fire. Anticipate the erection sequence. Load-bearing precast panels lower framing costs by providing a column-free building perimeter. Insulated precast concrete panels lower costs during and after construction: Problems associated with heavy precast concrete panels include handling issues, moisture problems, insufficient thermal performance and fire resistance, and costly-time-consuming maintenance. Sto articles and editorials in the media. Typical thicknesses: 5 to 12 in., including 1 to 4 in. The StoPanel MVES prefabricated wall panel includes steel framing, gypsum sheathing, exterior insulation, StoGuard air and water resistive barrier, and adhered masonry veneer including thin brick, natural stone, ceramic tile, or cultured stone. At Nitterhouse, we coordinate with your on-site staff of project managers and construction crews during the installation phase to ensure that our products arrive promptly and meet all your specifications. This concrete is the best possible defense against residential insect infestation, including those that could seriously damage structures, like termites. But, we are more than happy to talk with you to estimate a price and see if precast concrete panels make sense for your project. Our in-house design team, engineers, and technical staff have extensive experience and can help provide the best and most cost-effective solution for the needs of your project. This style of paneling can be both load-bearing and non-load bearing but does not have the ability to meet as beneficial thermal efficiency as an insulated panel. Get your project started right with Nitterhouse Concrete today! . Precast exterior wall panels can also be designed and created to match any aesthetic. This is connected to a back-up system, usually constructed of steel framing or studs, or sometimes concrete. While we are building your precast brick wall panels in our manufacturing facility, site preparation can begin so you can work on an accelerated schedule. The widest selection of envelope solutions to meet all of your performance needs. Insulated, 220mm-thick, precast sandwich wall panels (70mm concrete externally, 50mm XPS foam, 100mm concrete internally) commonly used in residential construction achieve a total R value of 2.42 (refer to Insulation). We can manufacture precast brick panels in a variety of shapes and sizes to accommodate a wide range of specifications that will exceed your structural and aesthetic expectations. Builders can quickly install precast concrete wall panels year-round, hastening project timelines. StoPanel Systems are fully engineered, tested, code compliant wall panels in a wide variety of aesthetic faade surfaces. SlenderWall producers can make panels in any color or texture that is found within the PCI Color and Texture Guide. When manufacturing architectural precast wall panels we adhere to PCI's strict standards with regard to dimensional tolerance, color consistency, and finish variations. They can also be non-loadbearing to complete a faade. Architects and builders in the market for a smarter wall design and construction method than precast concrete wall panels should consider Sto Panel Technology partnerships between leading contractors, fabricators, and Sto Corp. the number one global manufacturer of building envelope solutions. Aesthetically Pleasing. Sto Finishes.. Give us a call orsubmit our online information request formfor additional details on our precast concrete wall panels. Precast concrete wall panels and veneer are typically lightweight and easy to install, with products ranging from thin brick veneer to cladding inspired by limestone, travertine and other stone products. Whether the panel is composite or non-composite depends on the configuration and material used for the ties. Moreover, the elements are effectively kept out of . Light or "lite" walls are shear walls used in parking structures cast with an opening in their center to provide visual continuity and to allow daylight or artificial illumination to penetrate deeper into an interior. Architects love architectural precast concrete wall panels because they add to a structures architectural appearance. The results showed that precast concrete panels reduced construction costs by an average of 23%. Precast concrete wall panels are an innovative solution ensuring cost and time saving on the part of the client as compared to the brick and mortar walling system and does not require as much labour. StoPanel Impact ci prefabricated wall panels include steel framing, gypsum sheathing, and StoTherm ci system, designed specifically for large and small missile impact performance. With precast concrete panels, there is no downtime waiting for concrete to dry. The fourth side is typically troweled to match the other three sides as closely as possible. They allow for quick and straightforward exterior finish wall application for a building. If you are interested in learning more about precast concrete wall panels for your construction project, all it takes is a phone call (or an email.) Call us at 352.787.4177 or email us today to get started on your project. This face can be made with virtually any type of finish. Precast concrete products: the superior option. We make the strongest, most versatile and dependable concrete wall panels in the industry. These audits are done by third-party engineers who ensure our precast concrete products are manufactured to the standards published in the PCI quality-control manuals. SlenderWall Architectural Cladding Panels, Precast ADA Ramps Steps and Decks and Loading Dock Ramps, Residential Precast Steps Decks and Rails, Metal Stairs Railing and Architectural Fabrication, Precast Concrete Wall Panel & Cladding Specifications, Reinforced Architectural Mix designed with integral color, ANSI (American National Standards Institute), PCI MNL 117 - Manual for Quality Control for Plants and Production of Architectural Precast Concrete Products, LEED Accredited (Leadership in Energy and Environmental Design), LEESBURG CONCRETE COMPANY, INC. 1335 Thomas Ave. Leesburg, FL 34748, article in the Journal of Construction Engineering, installed quickly compared to on-site construction, and, Cost-effective, on-time, and within budget, helps control material and labor costs, High speed of installation- often accelerates the construction schedule, Engineered and produced to withstand extreme weather events, Can be brought into confined construction spaces, Customizable- virtually infinite choice of finishes and textures, Aesthetically pleasing due to design flexibility, Energy-efficient, Increased thermal mass, helping regulate building temperature.
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